Non fused disconnect vs circuit breaker full version

For all those people who are looking for major differences between fused disconnect switches and circuit breakers, this post will eradicate all your confusions and help you to make the best choice. Electrical circuits in residential and commercial establishments are designed to carry a certain amount of current.

Due to any reason, if more current passes through them, it can lead to dire circumstances where sensitive appliances and equipment can be destroyed.

non fused disconnect vs circuit breaker full version

In some situations, this overflow of current through electrical circuits can also result in a fire that can prove to be extremely fatal for the inmates of the building. In order to prevent such a situation from happening, different devises such are used that serve the purpose of protecting overcurrent in wires.

These devices, in a current overflow situation, disconnect or open the circuit. This helps in preventing the fire from erupting. Thus, there are fewer chances of any damage to be caused to appliances and equipment installed in the building.

Devices such as circuit breaker and fused disconnect switch also work in case of short-circuit situations. A fused disconnect switch, as the name suggests, is a combination of a fuse and switch. The fuse shuts the circuit off and switch disconnects it in case of an issue. Switches are designed to be shut the power off manually.

On the other hand, fuse works in the opposite way. They are made up of a small filament that melt down in case of a current overflow. Thus, when the current exceeds the rating of the fuse for a longer period of time it melts automatically. As a result, the circuit is disconnected. A point to note here is that when a fuse disconnects the circuit, it can be used again. Power can only be restored if the fuse is replaced by a new one. With circuit breakerthere is no issue of getting a new fuse every time it turns the power off due to the overflow of current or short-circuit.

Thus, it is often considered a better option for many appliances. Circuit breaker panels can also be turned off in a manual way as they also serve the functions of a switch. This feature makes them handy if you want to do get some electrical work done in the building. A circuit breaker disconnects the circuit automatically with the help of an electromagnet it features when it detects overflow of current or a short-circuit.

After the problems have been fixed, it only needs to be turned back on for restoring power. To sum it up, both these devices can help a great deal to eliminate issues caused by the overflow of current or short-circuit.For most of us who work in the electrical design field, the question of circuit protection is omnipresent in our day-to-day efforts.

There are a myriad of circuit protection technologies available that address phenomenon such as high voltage transients, inductive kick-back, capacitive coupling, high inrush currents and ground faults, just to name a few. However, the most common circuit protection devices guard against over-current situations.

As most of us already know, over-current protection is typically achieved by incorporating either a fuse or a circuit breaker within the primary power feed.

The biggest question that faces most electrical designers is which one of these devices to select for any given situation. More often than not, our selection of either fuses or circuit breakers is based on past experience and personal preference.

In the context of any given industry, past experience is usually a good guide for this selection process.

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However, when changing projects or moving to a new job, what may be comfortable to you, may not be appropriate for the new application. So what criteria do we use to select one or the other? The recurring argument that I have heard in favor of circuit breakers is that they are easier to reset after a failure situation has occurred. In these situations, the convenience of resetting the breaker only serves to postpone the inevitable correction or re-design of the circuit. On the other side of the fence, the usual argument in favor of fuses is that they are dirt cheap.

However, if a circuit blows fuses on a regular basis, the accumulated replacement costs associated with labor and down time can make a fuse set considerably more expensive over the long run.

Additionally, if a fuse set is specified as an integral part of a power disconnect, then the cost is comparable to the equivalent circuit breaker arrangement. It should come as no surprise that both fuses and circuit breakers have their pros and cons.

non fused disconnect vs circuit breaker full version

Circuit breakers certainly have some very favorable attributes. Another attractive attribute of breakers is that they are inherently safe. The electrical connections are typically located behind a protective panel, which completely eliminates any possibility of electrocution.

This feature is quite valuable, especially in those situations when non-electrical personnel are required to service the equipment. A third feature is that they usually provide a visual indicator when they have tripped. For many professionals, fuse sets also have a number of desirable attributes. As mentioned previously, they are particularly inexpensive when compared to their breaker counterparts.

Wires are usually connected with integral screw-type terminal blocks. In addition to their mechanical simplicity, the electrical flexibility that fuses provide can be a considerable asset, especially when working with unique circuits. In these cases, the selected fuse can be quickly changed for another unit that is better suited for the application.

A good example of this is a machine that has a high power-up surge current.

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The original fuse specified may be quite adequate for the run current, but may blow each time the circuit is energized. A fuse set allows the technician to quickly correct the situation at the minimal cost of a few new fuses.

The original fuses are simply replaced with time delay, or slow-blow, units carrying the same current rating and the problem is instantaneously corrected.

non fused disconnect vs circuit breaker full version

In that case, the breaker must be removed and replaced with an entirely new unit with a rating appropriate to the conditions.

The costs associated with a change like this are reflective of a new breaker and the labor to remove the old unit and replace it with the new one. A significant disadvantage of fuse sets is their exposed electrical connections. In the case of larger, snap-in fuses, the socket clips are exposed and in close proximity to the opposite side s of the circuit. When the enclosure housing the fuse set is opened, these sockets expose the technician to a live circuit.

Many power disconnects with integral fuse sets are specifically designed to eliminate this hazard when turned off. However, in a pinch, the average technician will be under a lot of pressure to get the equipment operational. There is simply no future in these improper practices, which will ultimately lead to an electrocution incident. When it comes to flexibility within the design, fuses are typically considered a little friendlier than circuit breakers.Table of Contents. As the name suggests, An Isolator or Disconnector is an isolating or disconnecting switch which disconnects or isolate the whole or a specific part of the circuit.

It is used where we need to disconnect a portion of the circuit in case of faults from the main power supply for maintenance purposes. Isolator blocks the DC current and allow the AC current to flow through it same like a capacitor. Switch Disconnectors are used in MV installation nowadays. A Circuit Breaker is a protective device used to control the flow of current same like a fuse. It break the circuit in case of fault conditions like short circuit and overload.

It also capable to operate automatically, manually or by remote control in normal and faulty conditions.

Difference between Circuit Breaker and Isolator / Disconnector

A relay inside the circuit breaker sense the errors signal and sends to the mechanical switch which make and close the contacts. The following table shows the main differences between Isolators, Disconnectors and Circuit Breakers. Your email address will not be published. Electrical Technology 0 4 minutes read. Show More. Related Articles. Leave a Reply Cancel reply Your email address will not be published.

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We depends on ad revenue to keep creating quality content for you to learn and enjoy for free. Circuit Breaker. Circuit Breaker consists of electromechanical switch and a relay in a single box. Isolators and Disconnectors are types of simple mechanical switch. Circuit Breaker is operated Automatically and Manually.

Isolator and Disconnector are operated Manually. Type of Device. Circuit Breaker is an Electromechanical or electronic device and relay mechanism. Isolator is a Mechanical Device act as Switch and provides isolation functions. Function and Operation.

Disconnector and Isolator switches provide isolating function i.Log In. Thank you for helping keep Eng-Tips Forums free from inappropriate posts. The Eng-Tips staff will check this out and take appropriate action. Click Here to join Eng-Tips and talk with other members! Already a Member? Join your peers on the Internet's largest technical engineering professional community.

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Close this window and log in. Are you an Engineering professional? Join Eng-Tips Forums! Join Us! By joining you are opting in to receive e-mail. Promoting, selling, recruiting, coursework and thesis posting is forbidden.

Students Click Here. Related Projects. I seem to get mixed answers on this, but when do I use a fused disconnect instead of a non fused disconnect at a unit. My understanding is a fused disconnect can act as secondary protection to the overloads. I have read that on HVAC units you want to use a fused disconnect.

So how would I determine what size needs one and which does not. If the circuit is protected upstream by a circuit breaker or another fuse, then the general rules of the NEC would not require another fuse at a local disconnect. For these systems, a current-limiting is required at some point in the circuit. So if the upstream device is a circuit breaker, the local disconnect will need to be fused in order to have an installation that meets UL requirements and hence, NEC requirements.

Also, a non-fused disconnect switch will generally have a lower short circuit withstand rating than a fused switch, so for systems with a high level of available fault current, the fused disconnect may be a practical necessity. Yes the feeder of this circuit will have a circuit breaker.Remember Me?

Page 1 of 2 1 2 Last Jump to page: Results 1 to 20 of Thread: Non-fused vs. Thread Tools Show Printable Version. Non-fused vs. He replaced the blown fuse and inserted a replacement disconnect clip, and a couple of hours later fuse blew again. I replaced the same blown fuse and also found one of the heat strips' thermal cutoffs all but melted. Replaced both cutoffs, checked heat kit for cont. Got another call a few more hours later- same blown fuse.

Called HVAC service and their tech could find nothing whatsoever.

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My main question is: can I replace the 30 amp fused disconnect with non-fused 60 amp disconnect? The apartment's main panel housing the indoor unit's 50 amp main breaker is no more than ft.

Originally Posted by mennian Everyone walked away. Rules For Equipment Owners. How to become a Professional Member. Join Date Jun Location N.

non fused disconnect vs circuit breaker full version

Ohms law has been repealed! I am sure HE can do that. Originally Posted by timebuilder. Originally Posted by lytning.

If in doubt, call the pros before you kill yourself or others. Originally Posted by elec2hvac.

Fuses or Circuit Breakers: Which should you use?

I'm interested in how this setup ever worked. A 30 amp fuse will blow, as it should. What size wire going to the disconnect?Log In. Keith Cress Flamin Systems, Inc. Thank you for helping keep Eng-Tips Forums free from inappropriate posts. The Eng-Tips staff will check this out and take appropriate action. Click Here to join Eng-Tips and talk with other members! Already a Member? Join your peers on the Internet's largest technical engineering professional community.

It's easy to join and it's free. Register now while it's still free! Already a member? Close this window and log in. Are you an Engineering professional? Join Eng-Tips Forums! Join Us! By joining you are opting in to receive e-mail. Promoting, selling, recruiting, coursework and thesis posting is forbidden. Students Click Here. Related Projects. More protection with fusible. Horrific loss of space in the enclosure with fusible. Much larger hazard with fusible if no covers available, as the fuse stuff provides an acre of energized metal to touch.

Fusible means energy dissipation in the enclosure, though often not enough to matter. If the box temperature varies greatly the fuse protection may vary somewhat. Non-fused disconnect switches often have very limited short circuit withstand capability.

For systems with high short circuit current, it is often necessary to use fused switches, just for the fuse to protect the switch. And the poor wretch who closes into a fault downstream will really thank you for putting fuses in there.

Well, he probably won't actually, but he should. He asked for the advantages of using a NON -fusible vs fusible, not the other way around.

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There is only one "advantage" so to speak. In fact it becomes a bad idea to have too many SCPDs in the circuit because you create possible confusion as to which one opened, which increases the risk of a safety mishap. So an example would be, you have a motor controller circuit. Power for it comes from a distribution board via a properly sized circuit breaker. All wiring is correct for that size circuit breaker out to a local control panel.

You are required to have a lockable external disconnect at that control panel, but at that point, fuses would be redundant to the upstream circuit breaker. You don't absolutely need them. That said, some people may put them in anyway because often times, fuses provide other beneficial capabilities, i. When I had to worry about such things - up until nearly 3 years ago - I never say a non-fused disconnect having a withstand rating based on an upstream breaker, only upstream fuses.

So the only two places for non-fused disconnects are on systems with less than 5kA available fault current or on circuits already protected by appropriately sized fuses.Non-Fused Disconnect IP: Name: Don Ganiere Email: resqcapt19 aol. Name: Email: tom45acp aol. Tom IP: Name: Scott Saia Email: ssaia cecenergy. Name: Ron Shapiro Email: ronshap optonline. Email this page to a friend or associate! Author Information.

I was always taught that if it was a heavy motor load elevator, HVAC equipment, etc. Am I correct on this approach or am I making a mountain out of a molehill?

If these functions are provided by other devices, there is no need for a fused disconnect. Don IP: Until recently, most unfused disconnects had no fault current rating at all and a fused disconnect usually had a 10,A fault current rating.

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Cutler Hammer's catalog shows a fault current rating these days. If your unfused disconnect does not have a fault current rating, then it will not meet code. I often specify a fused disconnect for withstand ratings. A non-fused disconnect generally has a short circuit withstand of A, and a fused disconnect very often has the withstand rating of the fuse that is inserted and approved by the manufacturer, resulting in almost always K.

A fused disconnect will also help with certain downstream withstand ratings, such as for some transfer switches, etc. Notice I say withstand ratings and not AIC ratings for the switch and downstream equipment.

A fused disconnect does almost nothing for downstream AIC ratings unless it is part of a listed series rated combination.


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